Impact and high wear resistant pre-engineered ceramics for wear protection

Impact Resistance High Wear Resistance Pre-Engeering Ceramic for Wear ProtectionProduct DescriptionChemshun aluminum oxide mosaic tile are used as ceramic lining with advantage of wear-resisting, impact resisting, easy operation, etc., is ideal surface wear-resisting material of material transfer equipment in iron & steel wo

Featured Products

Impact Resistance High Wear Resistance Pre-Engeering Ceramic for Wear Protection

Impact Resistance High Wear Resistance Pre-Engeering Ceramic for Wear Protection



Product Description
Chemshun aluminum oxide mosaic tile are used as ceramic lining with advantage of wear-resisting, impact resisting, easy operation, etc., is ideal surface wear-resisting material of material transfer equipment in iron & steel works, thermal & power plants, mine, etc. Trades and can extend operating life of equipment effectively. It is widely used as pulley lagging ceramics in conveying engineering to protect the belts in mining industry and agriculture,etc.Pulley lagging is made through hundreds of individual ceramic lining pieces vulcanized into durable rubber plates, every applied ceramic lining tile have raised dimples for abrasion resistance. Which is best combination materials for processing.

Due to the small size, Chemshun's mosaic tile is an ideal solution for lining high-wear areas as curved shape surfaces such as pipe, cones,etc. This provides the protection for applications where use of standard big tile is impractical.

The loose mosaic tiles are also usually used as wear liner embedded into rubber for hot vulcanization. this ceramic rubber liner combines the good performances of wear resistance of ceramic and anti-impact of rubber.so, it is also well required by mining industry.

Feature
· Excellent corrosion resistance property
· Easily handled size and weight
· Excellent heat resistance property
· Excellent impact resistance property
· Fast and safe installation
· Lower production and maintenance cost


Chemshun Ceramic Advantages
· Professional technical team to afford CAD designs
· Professional installation team to afford install service
· Well established process as per international standards
· Accept the standard and pre-engineered tiles


Dimension
ProductLength
(mm)
Width
(mm)
Thickness including Dimple(mm)
Ceramic Tile with 5dimples20±0.320±0.35/6/7/8/9/10
Ceramic Tile with 13dimples20±0.320±0.35/6/7/8/9/10
Ceramic Tile with 18dimples20±0.330±0.55/6/7/8/9/10
Ceramic Tile with 13dimples25±0.425±0.45/6/7/8/9/10
Hex.Tile12 3/6/10/11/12/20/24/25
Hex Tile19 5~25
Hex Tile6 3~6
Square Tile20202~10
Square Tile17.517.52~10


Application in Industries
IndustryEquipment systemEquipment parts
CementPre-blending system for crashing limestone and crude fuelChute, bunker, pulley lagging, discharge cone
Raw mill systemFeed chute, retaining ring, scraper plate, seal ring, pipeline, bucket guard, cyclone, powder concentrator body, bunker
Cement mill systemChute, bunker, fan vane wheel, fan casing, cyclone, circular duct, conveyer
Ball mill systemPulverizer exhauster's body and vane wheel, powder concentrator's body, pulverized coal's pipeline, hot air duct
Sintering systemInlet/outlet bend, wind value plate, cyclone, chute, dust collector's pipe
Afterheat systemSeparator's pipeline and wall
SteelRaw material feeding systemHopper, silo
Batching systemMixing bunker, mixing barrel, mixing disk, disk pelletizer
Sintered material transport systemHopper, silo
Dedusting and Ash discharge systemDedusting pipeline, bend, y-piece
Coking systemCoke hopper
Medium-speed millCone, separation buffles, outlet pipe, pulverized coal's pipeline, burner cone
Ball millClassifier, cyclone separator, bend, powder concentrator's inner shell
Thermal powerCoal handling systemBucket wheel machine, coal hopper, coal feeder, orifice
Ball mill systemSeparator's pipe, elbow and cone, coal mill's elbow and straight tube
Medium-speed millcoal mill body, separation buffles, cone, pipeline, elbow
Fall millPulverized coal's pipeline and elbow
Dedusting systemDedusting's pipeline and elbow
Ash discharge systemFan duster's shell, pipeline
PortTransporting material systemBucket wheel machine's disk and hopper, transfer point's hopper, unloader's hopper,
SmeltingTransporting material systemMeasuring hopper, coke hopper, vibrating screen's chute, head valve, Intermediate bin, tail bin
Batching systembatch hopper, mixing machine
Burning systemAsh bucket, pump calcine tube, hopper
Dedusting systemDedusting's pipeline and elbow
ChemicalTransporting material systemHopper, silo
Dedusting systemDedusting's pipeline and elbow
Processing equipmentVibromill liner
CoalCoal handling systemBucket wheel machine, coal hopper, coal feeder
Coal washing systemHydrocyclone
MiningTransporting material systemHopper, silo


Technical Data Sheet
S.No.AttributesUnitCHEMSHUN 92 ICHEMSHUN92 IICHEMSHUN 95CHEMSHUN ZTA
1Alumina Content%92929570-75
ZrO2%   25-30
2Densityg/cc≥3.60≥3.60>3.65≥4.2
3Color-WhiteWhiteWhiteWhite
4Water Absorption%<0.01<0.0100
5Flexural StrengthMpa270300320680
6Moh's DensityGrade9999
7Rock Well HardnessHRA80858790
8Vickers Hardness(HV5)Kg/mm21000115012001300
9Fracture Toughness (Min)MPa.m1/210003-43-44-5
10Compressive strengthMpa8508508701500
11Thermal Expansion Coefficient
(25-1000ºC)
1x10-6/ºC87.68.18.3
12Maximum operation temperatureºC1450145015001500



Impact Resistance High Wear Resistance Pre-Engeering Ceramic for Wear Protection


Impact Resistance High Wear Resistance Pre-Engeering Ceramic for Wear Protection
Impact Resistance High Wear Resistance Pre-Engeering Ceramic for Wear Protection
Impact Resistance High Wear Resistance Pre-Engeering Ceramic for Wear Protection
Impact Resistance High Wear Resistance Pre-Engeering Ceramic for Wear Protection
Impact Resistance High Wear Resistance Pre-Engeering Ceramic for Wear Protection
Impact Resistance High Wear Resistance Pre-Engeering Ceramic for Wear Protection
Impact Resistance High Wear Resistance Pre-Engeering Ceramic for Wear Protection



 

Contact us

Please feel free to give your inquiry in the form below We will reply you in 24 hours